Machine Vision System
Deterministic, high-precision vision systems for industrial automation
The ConnectedThinks Machine Vision System is a purpose-built, edge-deployed vision solution designed for high-accuracy industrial inspection, measurement, and alignment tasks. It combines carefully selected hardware with deterministic computer vision algorithms to deliver repeatable, automation-safe results.
Industrial Challenges Addressed
Industrial Machine Vision Challenges
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Micron-level accuracy with tight repeatability and deterministic behavior
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Strong dependency on optics, lighting, and mechanical setup
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Seamless integration with PLC-controlled automation
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High cost and limited flexibility of tightly coupled vision appliances, leading to:
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Higher upfront system costs
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Restricted hardware choices and customization
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Limited extensibility over long system lifecycles
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Machine Vision System approach
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Hardware and software selected based on actual application needs
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Open, algorithm-driven vision pipelines instead of black-box systems
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Deterministic outputs suitable for automation
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Flexible system design that adapts as processes evolve
Industrial automation demands not only precision, control, and repeatability, but also cost efficiency, extensibility, and flexibility to accommodate process changes
Core Capabilities, Integration & Scalability
Industrial Camera & HW
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Industrial cameras from multiple OEMs: Basler, IDS, Allied Vision and many other
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Camera interfaces: GigE Vision, USB3 Vision, GMSL and similar high-speed interfaces
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Accuracy support: Sub-millimeter down to few-micron levels (use-case dependent)
Scalable & Cost-Efficient
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Edge device based on standard x86 industrial PCs or Mini PCs
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GPU optional, not mandatory
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Hardware sized to minimum required performance
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Easily scalable across multiple stations and lines
Vision Algorithms
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Algorithms whih leverage OpenCV-based vision pipelines including: Edge detection, Filtering and morphology, Thresholding, Contour and shape detection
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OCR and text inspection
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Application-specific algorithm composition
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Deterministic, explainable outputs
Optics & System Engineering
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amera selection guidance: Sensor size and resolution, Interface and frame rate, Environmental and mechanical constraints
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Lens selection expertise: F-number, depth of field, Telecentric vs standard lenses, Working distance, field of view
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Lighting strategy design for stability and repeatability
Integration & Control
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Native connectivity to PLCs via: Profinet, Modbus, EtherNet/IP (as required)
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Camera triggering and lighting control
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Real-time result exchange for automation decisions
Industrial-Grade Deployment
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Edge-based, on-premise operation
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Long lifecycle support aligned with industrial equipment
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Simple upgrades without disrupting automation logic
Industrial Use Cases & Deployments
Platform Benifits
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✔ High-Precision Industrial Vision
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Micron-level measurement and inspection using industrial-grade cameras and optics
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Stable, repeatable results suitable for closed-loop automation
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✔ Deterministic, Explainable Vision Algorithms
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OpenCV-based pipelines with transparent and tunable logic
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Predictable behavior without probabilistic variability
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✔ Cost-Optimized Edge Deployment
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Standard industrial PCs or Mini PCs sized to actual application needs
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GPU optional, avoiding unnecessary hardware overhead
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✔ Automation-Ready & Future-Proof
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Native PLC integration using standard industrial protocols
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Open, lock-in-free architecture designed for long system lifecycles
Want to learn more?
Contact us to schedule a demo, technical scoping or a training session.
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